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- Tight Fitting - that is, quarter face masks, which cover the mouth and nose; half face masks, which cover the bridge of the nose to the bottom of the chin; and full face masks, which cover the face from the hairline to below the chin.
- Loose Fitting - such as hoods, helmets, or full suits that cover the head completely.
Gases and Vapors
Gases and vapors may be toxic or inert. Toxic
gases and vapors can poison the body either
immediately (acute effects) or over a period
of time (chronic effects). Inert gases and
vapors can displace oxygen, creating an oxygen
deficient atmosphere.
Particulates
Particulates may be solids such as dusts, smokes
and fumes or liquids like fogs or mists. Such
contaminants may be toxic or simply a nuisance.
Oxygen Deficient Areas
Oxygen deficiency occurs mainly in confined
areas such as storage bins or sewers where
breathable air may be reduced by displacement
with other gases or used up by chemical reactions.
Air normally contains approximately 21% oxygen
by volume. In atmospheres where the concentration
is less than 19.5%, you may suffer injury or
death.
Any of these hazards can cause injury or death
under certain circumstances and they are often
found in combination.
Which Respirator?
As part of the fit testing process, Environmental
Health personnel should provided the user with
specific information about what manufacturer's
respirator, model, size, and cartridges he/she
is authorized to wear. This combination of
equipment is selected to protect the user from
the hazards identified in the work environment.
It should never be used as protection against
any other hazards. If new or unusual hazards
are encountered, the user must contact Environmental
Health personnel for advice concerning protection
from those hazards and not assume that the
current selected respirator provides protection.
The choice of respiratory protection equipment
depends on the characteristics of the hazardous
substance, the concentration present, and limitations
of the respiratory protection equipment itself.
Respirators can have two general types of fit:
Air Purifying Respirators
An air purifying respirator (APR) cleans the
air by filtering particulates, by adsorbing
gases and vapors on activated carbon, or by
reacting with acid gases to neutralize them.
Air purifying respirators may be half-face
or full-face masks using changeable cartridges.
These cartridges can be replaced when no longer
effective or to protect the user from a different
hazard.
APR's operate on the principle of negative pressure. Which means that when the mask is properly fitted to the users face, the pressure inside the mask is below ambient pressure outside the mask.
Included under this category of respirator is the filtering facepiece (dust mask). Both the terms filtering facepiece and dusk mask are used interchangeably by Occupational Safety & Health Administration (OSHA). The difference between a traditional one strap dust mask that is commonly available at any hardware store and the two strap model that OSHA is specifying in the Respiratory Protection Standard is National Institute of Occupational Safety & Health (NIOSH) certification and the two strap model can be fit tested.
OSHA defines a filtering facepiece as negative pressure particulate respirator with a filter that is an integral part of the facepiece or the entire facepiece composed of the filter medium.
Another term that may cause confusion is elastomeric mask/respirator This is simply a traditional silicon or rubber tight fitting quarter, half or full face respirator
NOTE: An APR does not supply breathable air in oxygen deficient areas and should never be used where the concentration of oxygen is less than 19.5%.
Changeable Cartridges and Particulate Filters
Each cartridge is designed to protect user
from a specific hazard. The substances a cartridge
is designed to protect the user from are written
on the side of the cartridge. The cartridge
should only be used for protection from these
substances. They do not provide protection
from any other hazards.
To help identify the hazards each cartridge
will protect the user from, they are color
coded as follows:
White - Acid Gas
Black - Organic Vapors
Green - Ammonia Gases
Magenta - Radioactive Materials
Orange - Dusts, Fumes, Mists
Yellow - Acid Gas and Organic Vapor
Combination cartridges are available and include the color codes for all hazards from which they provide protection.
Particulate filters can either be the cartridge type used with an elastomeric mask or a filtering facepiece respirator. These filters are given percentage ratings (95, 99 and 99.97) as to their efficiency at capturing a 0.3 micron particle. Filters are now also given designations as to their resistance to oil absorption, N = Not Oil Resistant, R = Oil Resistant and P = Oil Proof. Both of these designation will appear on the label of the filter.
Air Supplied Respirators
Air supplied respirators provide breathable
air from a tank or compressor. They are used
in areas where the concentration of contaminants
is too high to use air purifying respirators
or where the oxygen content is too low. There
are two kinds of air supplied respirators.
A supplied air respirator (SAR) connects to
stationary tanks or a compressor. A self-contained
breathing apparatus (SCBA) is a portable air
supply that can be carried by the worker, usually
in a frame strapped to the back.
Respirator Fit Testing
A respirator must fit properly to provide adequate
protection. The initial selection and fitting
of a respirator must be done under controlled
situations. A quantitative fit test is the
best available means of ensuring a respirator
will protect the user to the degree necessary.
This fit test measures particle concentration
outside and inside the respirator and calculates
the ratio of these numbers to establish a fit
factor. This fit factor is compared to fit
factors established in respiratory protection
standards to determine whether or not a satisfactory
fit has been achieved.
Many circumstances may keep the user from getting
a satisfactory fit. Facial hair may prevent
a good face-to-facepiece seal if between the
respirator seal and the skin of the face.
Inspecting the Respirator
The user must inspect his/her respirator
before and after each use. Damaged or worn
parts make the respirator unsafe and the parts
must be replaced before the respirator can
be used again.
Check for frayed or worn straps.
Examine the facepiece seal for damage.
Make sure all of the screws are tight.
Check all silicone, rubber, and plastic parts
for flexibility or cracks.
Make sure that the inhalation and exhalation
valves are clean, flexible, and properly seated.
Ensure the face plate of full-face respirators
is clear and in good condition.
Wear and Care of the Respirator
After inspecting and putting on the respirator,
the fit must be checked by performing a positive
and negative pressure test.
Positive Pressure Test - Cover the exhalation valve and exhale gently into the respirator. If the seal is good, the respirator will inflate slightly and stay inflated. If it settles back onto the users face before the next inhalation, it is leaking.
Negative Pressure Test - Cover the cartridges and inhale slightly. The respirator should collapse and remain collapsed as long as the user maintains the vacuum inside the respirator. If it expands while you are still holding your breath, it is leaking.
If there is leakage during either of these procedures, readjust the straps, reseat the mask on the face, and retest. Do not tighten the straps to the point of being uncomfortable. If the respirator still leaks, contact Environmental Health personnel to be fit tested for another mask.
Warning Signs
Should any of the following occur while using
a respirator, leave the area immediately.
Difficulty in breathing.
Tasting or smelling the hazardous substance
or anything unrecognized.
Dizziness, coughing, nausea, weakness, or shortness
of breath.
It is recommend the user change filter cartridges at least every 20 hours of use, more often if needed.
Cleaning
Respirators should be cleaned after each use
with either soap and water or a disposal wipe.
In addition to this cleaning, respirators should
be disassembled, thoroughly cleaned, and sanitized
at least twice a year, more often if used in
very dirty environments. This cleaning will
prolong the life of the respirator and lessen
the chances of constant reinfection if a cold
or other virus is contracted. This should be
accomplished as follows:
Remove all filters and cartridges. Disassemble the respirator. Wash the respirator in a mild soap solution using a sponge or soft brush. Rinse in clean, warm, running water. A thorough rinse will remove all soap solution which might irritate skin or damage the respirator. To sanitize the respirator, add one tablespoon of household bleach per gallon of water in a sink or container. Immerse the respirator parts in this solution and allow to stand for five minutes. Remove parts, thoroughly rinse under warm, running water. Allow to air dry or blot dry with a clean, lint-free cloth. Before reassembling the respirator, make sure all parts are thoroughly dry. Use this time to inspect the respirator and replace any worn parts.
Storage
Proper storage of a respirator is very important.
Before storing, make sure no parts are bent
or twisted since storage in this position will
cause distortion of the facepiece. Next, seal
the respirator in a heavy-duty, resealable
plastic bag and store it where it will not
be exposed to dust, sunlight, extreme heat
or cold, moisture, chemicals, or physical damage.
Never hang a respirator by the straps or store
it in a contaminated area. Proper storage will
ensure the respirator is ready for use and
properly functioning the next time it is needed.